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xLab Turns Ideas Into Reality

Meet xLab, a new Aerospace organization that consolidates our prototyping expertise to develop rapid solutions to the threats facing the nation’s space assets.
Electronic parts in three lines

xLab is Aerospace’s prototyping shop.

Woman working with 3D model of NIRAC
An Aerospace intern works on a 3D-printed NIRAC model she designed to help assembly technicians determine how to route internal NIRAC cables. (Photo: Laura Johnson/Aerospace)

“While Aerospace, as a federally funded research and development center, might be more known for its consulting abilities, the truth is that Aerospace does in fact build things,” said Lynn Friesen, the acting head of xLab

The Aerospace Corporation is not a manufacturer. The company does not mass produce satellites or anything else. However, when it comes to cutting-edge research, sometimes it’s necessary to try out new ideas—with actual hardware.

That’s where xLab, short for Experiments Laboratory, comes in. The newly minted Aerospace organization designs and, yes, actually builds prototypes.

Technician working on part for the NIRAC satellite.
A technician works on a part for the AeroCube 10. (Photo: Jeff Berting/Aerospace)

Prototyping is nothing new for Aerospace. For years, the company has developed space science instruments and nano satellites, including a fleet of CubeSats, known as AeroCubes. Small-scale experimentation and testing capabilities have generated insights into artificial intelligence, 3D printing, space weather, and hyperspectral imaging, among other areas.

With the space environment changing and new threats emerging to the nation’s space assets, it’s more urgent than ever to rapidly develop and deploy new technology. Aerospace leadership decided to pull the corporation’s numerous prototyping efforts together, and xLab was born.

Aerospace recently hired Dr. David Miller as its new Chief Technology Officer to bring an intense focus on rapid insertion of new technology into the space enterprise in order to outpace the threat to space assets.

“In xLab, we look forward to bringing our prototyping expertise to bear on the latest challenges facing us in space,” Friesen said.

Check out some of Aerospace’s latest prototypes:


OCSD Video Teaser Image
Illustration of the OCSD satellite. (Illustration: NASA)


The Optical Communications and Sensor Demonstration (OCSD) mission demonstrated an optical laser communications capability operating at a rate 50 times greater than similar systems on a pair of CubeSats. A laser hard-mounted to the satellite was directed by a precision attitude control system that moved the entire satellite for transmission. Additionally, the CubeSats were equipped with novel water-based propulsion systems that enabled the satellites to perform precise movements for proximity demonstrations.





AeroCube-15 CubeSat in the lab prior to launch integration
The Aerospace Rogue Alpha/Beta CubeSat in the lab (Photo: Jeff Berting/Aerospace)

Aerospace Rogue Alpha/Beta CubeSats

Challenged with building and delivering a pair of cube satellites on a tight budget and even tighter timeline of just 18 months, the Aerospace team developed an innovative concept leveraging commercially-available technology and our proven AeroCube spacecraft bus.

The resulting Aerospace Rogue Alpha/Beta CubeSats, also known as AeroCube-15, were launched in November 2019, meeting the target deadline and charting a path forward for further study of rapid reconstitution concepts. 





Photo of Earth's surface glowing
The red swaths in the upper atmosphere are airglow, a natural emission studied by NIRAC. (Photo: NASA)



The Near Infrared Airglow Camera (NIRAC) takes nighttime imagery and studies lower atmospheric processes that affect space weather. Airglow is a natural atmospheric emission related to aurora. NIRAC studies the infrared portion of the airglow spectrum with a camera able to capture images of the ground and clouds at night when there is no other light. NIRAC observations of airglow could also lead to new science investigations studying the coupling of the lower atmosphere to space.

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